Why Would I Need a Custom Cable?

In today’s world, everything is getting smaller, faster, and miniaturized. Not every application is the same, and all cables are not created equal. Every application has its own specific pain points or frustrations, and a wish list for the “perfect” cable.

Custom cables can help alleviate many of these pain points. So how do you know when a custom cable is the way to go? Below are some examples of when a custom cable would be a good fit.

Is your cable stationary but needs to be routed around something, and it’s not flexible enough?

We’ve run across situations where you have a large gauge size cable, and it’s difficult to route and install in cramped or challenging situations. That’s when a custom cable that has a higher strand count, or a different jacket compound may be the answer, is flexible enough to bend, and will meet your needs.

Do you have cable failures? Or are you purchasing the same cables over and over again? Have too many cables to manage and want to organize them?

You can combine multiple cables into one cable and reduce the number of cable SKU’s that you need to purchase. A combined cable like this also reduces space, clutter, and the potential for cable failures. A big difference that can save you time and money.

Does your company have a specific color for your brand? Or you may need sequential numbering and/or a special description on the cable that will help identify it?

When designing applications, your company brand plays a large role in the design and the cable you use should also reflect this brand. Whether it’s adding a logo, using a specific color, or adding descriptions to make it easier for the user to identify things, a custom cable can help you achieve your exact requirements and meet your needs.

Are you running into issues with cables and cross talk/interference? Is it costing you additional money to replace the cable, and increase downtime on your production floor?

When you have issues like that, you may need additional shielding. A custom cable can address these problems. When creating a custom cable, you can add additional shielding options, alleviating the interference problems, and in the long run, saving you time and money.

Are coolants, chemicals, UV light, industrial oils, etc. creating problems with your cables?

There may not be an off-the-shelf cable that combats the harsh environmental issues that you see every day. You may need a custom cable with a specific type of insulation and jacket that combats these harsh chemical and environmental conditions. Sustaining trouble-free cable operation under these conditions reduces costly manufacturing downtime and helps to eliminate or minimize periodic maintenance and costly cable replacement.

 

Conclusion

Custom cables are more common than you think. Everyone has their specific needs and can’t always find what they need in a cable off the shelf. A custom cable allows you to get exactly what you need to help relieve the pain points that you may have.

If you have searched for a cable that meets your needs and can’t find one or are having trouble with your existing cable and wish you had something better, contact Lapp Tannehill or complete the custom cable requirements form.

We work closely with you to identify all of your requirements, give you options or alternatives to consider, work with the manufacturer, and create a custom cable that fulfills your needs.